Applied Automation Technologies | On-Machine Metrology & CNC Quality Software

Applied Automation Technologies, Inc. (AAT3D) is an engineering and software development company specializing in universal metrology, on-machine probing, and manufacturing automation solutions. Headquartered in Rochester Hills, Michigan, the company designs integrated software platforms that bridge the gap between computer numerical control (CNC) machining and coordinate measuring machine (CMM) quality inspection, enabling closed-loop manufacturing for Industry 4.0 environments.

Traditional manufacturing environments often treat component machining and quality verification as separate, sequential steps. Parts are typically moved from the machine tool to an external inspection room or dedicated CMM, introducing handling delays, potential realignment errors, and late detection of out-of-tolerance conditions. AAT addresses these operational bottlenecks by embedding full CMM-level measurement intelligence directly into the CNC spindle, turning machine tools into active measuring centers.

Core Software Suites and Modules

• CAPPS-NC: The flagship on-machine metrology platform engineered for CNC machine tools. It enables in-process inspection, automatic work offset correction, and cutting tool wear adjustments directly at the spindle. Utilizing native CAD data and Geometric Dimensioning and Tolerancing (GD&T) principles, it provides micron-level inspection accuracy without removing parts from the fixture.

• NC-FIT Module: An integrated closed-loop path correction module for CAPPS-NC. By analyzing live measurement data from probing cycles, NC-FIT calculates dimensional variations and automatically updates CNC toolpaths to execute precise finishing cuts, supporting adaptive manufacturing workflows.

• CAPPS-DMIS: A universal inspection software suite designed for traditional stationary CMMs, articulated portable measuring arms, and other metrology hardware. Built on standard DMIS protocol, it permits unified programming workflows across diverse inspection equipment for both online execution and offline simulation.

• DataView: A centralized shop floor analytics and quality monitoring system. DataView aggregates live measurement records across multiple machines and processes, empowering operators and quality managers with real-time Statistical Process Control (SPC), trend analysis, and comprehensive inspection reporting.

Probing, Laser Scanning, and Machine Integration

The software ecosystem supports both contact touch probes and high-speed CNC laser scanners. Spindle-mounted non-contact laser scanning allows rapid acquisition of point clouds and real-time digital twin generation directly on the machine table. The software interfaces natively with equipment and controllers from global machine tool builders, including DMG MORI, Mazak, Makino, Okuma, Haas, Zimmermann, and Thermwood, alongside seamless integration with Renishaw probing systems.

Target Industries and Applications

Applied Automation Technologies delivers precision metrology solutions across industries where stringent tolerances and cycle efficiency are paramount:

• Aerospace & Defense: Airframe structural components, turbine blisks, and 5-axis structural parts requiring adaptive measure-cut-measure strategies.
• Medical Technology: Orthopedic implants, complex prosthetic elements, and surgical instrumentation machined from challenging alloys.
• Mold & Die: Tight-tolerance injection molds, forging dies, and intricate core inserts requiring verified surface accuracy before benching.
• Automotive & High-Performance Motorsports: Engine blocks, cylinder heads, transmission housings, and custom race components requiring rapid feedback to eliminate scrap and rework.

By unifying machine tool operations with automated metrology feedback, Applied Automation Technologies provides manufacturing facilities with practical tools to elevate productivity, protect part tolerances, and achieve sustainable smart manufacturing operations.

Applied Automation Technologies, Inc. is located at 1688 Star Batt Drive, Rochester Hills, MI 48309, United States.